Latest Tweets



Cement Projects

CEMENT BLOCK - Full plant solution in QATAR for ISKAN GROUP

FACTORY

MAIN POWER DISTRIBUTION PANEL INTALLED 

PANEL 1 - PLC AND MAIN HDMI PANEL

  • CPU 315 2PN-DP
  • HMI MP370 
  • SIMOREG DC MASTER CONTROL AND PROTECTION
  • 3RV- 3RT FOR MOTORS
  • SCALANCE X208
  • TELESERVICE REMOTE ASSISTANCE MODULE

PANEL 3 - HYDRAULIC – PNEUMATIC STATION0

  • ET200S
  • 3RV- 3RT FOR MOTORS CONTROL AND PROTECTION

PANEL6 – UN-PALLETIZING SECTION

  • ET200M
  • 3RV- 3RT FOR MOTORS CONTROL AND PROTECTION

3. NETWORK TOPOLOGY

-SIEMENS TIA

  •  ITEC USED SIEMENS TIA CONCEPT, SO WE INCLUDED SENSORS, FLOW METERS, DRIVES… INTO PROFIBUS AND PROFINET NETWORKS, TO COVER THE PLANT FROM THE MANAGEMENT TO THE FIELD LEVEL.

-WIRELESS NETWORK

  • ITEC USED INDUSTRIAL WIRELESS ETHERNET FOR PLACES WHERE MOBILE PARTS OF THE PLANT EXISTS

-POSITION CONTROL

  • BASIC POSITION CONTROL USING SIEMENS ENCODERS AND ET200S-PN WITH HIGH SPEED COUNTER MODULE
  • SIGNAL ANALYSIS --> POSITION FEEDBACK

 5. PROGRAMMING AND CONFIGURATION SOFTWARE USED:

  • SIMATIC STEP7 V5.4
  • SIMATIC WINCC FLEXIBE 2008
  • SIMATIC PDM
  • DRIVE MONITOR
  • SIWATOOL U
  • TELESERVICE V 6.0
  • DOCPRO

 7. ELECTRICAL DRAWINGS:

  • ENGINEERING BASE BY AUCOTEC IS USED BY ITEC FOR ELECTRICAL DRAWINGS. 

 

 8. ITEC’S ELECTRO-MECHANICAL SOLUTIONS: ITEC MAY SUGGEST SIMPLE ELECTRO- MECHANICAL SOLUTIONS THAT SIMPLIFY MOTION TASKS  

  •  CABLE REEL DRUMS FOR MOBILE PARTS IN THE PLANT THAT MUST BE POWERED UP ( ROBOT CAR)
   ISKAN GROUP  (Download PDF)
>> View Project Gallery
Packing plant PCS7

REQUIREMENTS of the customer:

•Software development for packing plant cement transfer from silos to packer machines, to replace old relays interlocking system.
•Software, PLC supply, IPCs, integration of around 2000 IOs.
•Learning PCS7 and CEMAT library in a short period, delivery over short switchover period during weekends.

BENEFIT of the customer:

•Getting rid of old relay interlocking system and providing new control system so client can identify easily error location and solved it.
•Availability of spare parts as the system existing had old hardware and obsolete spare parts.
•It is possible to reduce production costs for the goods manufactured , due to flexibility In selecting the production line, path and target delivery of goods.
•It is possible to reduce operational costs by identifying the errors and fault functions whenever occurring very fast.
•All interlocks could be detected whenever faults occurs in few minutes due to ESOS station.

Information about the implementation:

•By providing support and integration of PCS7 blocks as per HOLCIM standards.
•Know how, experience, support.
•Already existing system and upgrade.
•PCS7 software, Siemens Rack IPCs, ET200S remote IOS, S7-400 CPU, OLMs and SCALANCE.
•Startup in 48 hours at each stop, short stops for modifications, end clients slightly affected.
 
   Packing Plant PCS7  (Download PDF)
>> View Project Gallery
SODAMCO: Weber

AUTOMATE has offered a full automatic system for sand preparation plant, for a SODAMCO Abu Dhabi. to include installation and integration with the existing system

>> View Project Gallery
Soprel Liban - Transbordeur

A full automatic Ferry ( Transbordeur), used to fill two baskets in a molding machine. It moves in two directions (forward and backward) at high or low speed. 

   Hardware architecture  (Download PDF)
>> View Project Gallery
SOPREL: Cement Mixing System

REQUIREMENTS of the customer:

•Replace the existing Control System based on S7-1200 by the latest CPU Released S7-1200 to include all IO Modules, and SIEMENS new HMI KTP600.
•Ability to monitor and control all daily batches with reporting based on the SCADA system developed and installed.
•The challenges are based on cost calculations by batch and by client to be saved in the SCADA system Database.

BENEFIT of the customer:

•Hardware Architecture offers high flexibility over availability and spare parts. Software developed in an open architecture to optimize the weighing of all three aggregates, cement hopper and water flowmeter as well as additive flowmeter.
•Production Cost is being monitored in a computerized way thanks to the reports generated for each batch. In addition, Cement stock is manually entered and continuously monitored and calculated, the total volume is being updated after each batch.
•Operational Cost is automatically reduced due to the auto mode sequence which optimized in terms of cycle time and cycle automatic restart

Implementation:

•Solution partner was able to replace the control system in a very short time, testing and commissioning was performed in presence of soprel and automate team.
•TIA Portal for S71200 Controllers was able to handle all needed tasks communicating with WinCC Flexible Runtime and Reporting Function implemented

 

   Soprel Lebanon  (Download PDF)
>> View Project Gallery