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IPM: Blow Molding Machine

Automation Technology used:

•      Celeron

•      TwinCAT

•      Beckhoff Blow Molding Controller

Process:

Automate installed a system to collect and dispose the waste using state of the art technology to combine and neutralize streams for recycling and ensure stream is below the level of concentration to be considered waste. This system consist of several lift or pump stations which collect waste from the hoods and transfer it to the much larger liquid waste holding tank which will be configured to balance the pH of the solution and dilute the ionic content to levels low enough for disposal as non hazardous waste. The concentrated solvent waste cannot be diluted in this manner, so it is cost effective to keep this waste in the most concentrated form for recycling or full incineration. The dilute solvent waste will contain levels of solvent well below the threshold levels to be considered as waste and can therefore be disposed of as standard lab waste, however this waste must be kept from disposal until it can be verified that levels do not exceed those set by regulatory agencies.

   IPM:  (Download PDF)
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KAPPA - Battenfeld Plastic Injection Machine

Upgrading an old automation system to a current SIEMENS PLC and a SIEMENS HMI (Human Machine Interface) Operator panel.

MIR - Plastic Injection Machine

 

  • SIEMENS SIMATIC S7-200 Automation System, I/O modules (Digital, Analog and Thermocouple) & SIMATIC STEP 7 Micro/Win Configuration Software
  • Proportional Analog amplifiers for Proportional hydraulic valves
  • SIEMENS SIMATIC OP77B HMI communicating with the PLC using the Profibus Network.
  • SIEMENS WINCC Flexible Configuration Software
  • SIEMENS SITOP Power Supply, Relays…

 

MKS 3 - Plastic Injection Machines - Negri Bossi

 

  • SIEMENS SIMATIC S7-200 Automation System, I/O modules (Digital, Analog and Thermocouple) & SIMATIC STEP 7 Micro/Win Configuration Software
  • SIEMENS TD200 MICRO Operator Panel
  • SIEMENS SITOP Power Supply, Relays…

 

Mr. WASSIM SARIYE El DIN – Plastic Injection Machine

 

Upgrading an old automation system to a current SIEMENS PLC and a SIEMENS HMI (Human Machine Interface) Operator Panel

Hardware & Software Used

  • SIEMENS SIMATIC S7-200 Automation System, I/O modules (Digital, Analog and Thermocouple) & SIMATIC STEP 7 Micro/Win Configuration Software
  • Proportional analog amplifiers for proportional hydraulic valves
  • SIEMENS OP7 Operator Panel communicating with the PLC using the Profibus Network.
  • SIEMENS WINCC Flexible Configuration Software
  • SIEMENS SITOP Power Supplies, Relays…etc.

 

PLASTIC INJECTIONS AND BLOW MOLDING MACHINES

 

Hardware & Software Used

  • SIEMENS SIMATIC S7-200 Automation System, I/O modules (Digital, Analog and Thermocouple) & SIMATIC STEP 7 Micro/Win Configuration Software
  • Proportional analog amplifiers for proportional hydraulic valves
  • SIEMENS SIMATIC OP77B Operator Panel
  • SIEMENS WINCC Flexible Configuration Software
  • SIEMENS WINCC SIEMENS SITOP Power Supplies, Relays…etc.
  • Moog closed loop proportional valves controller

 

SOUTH PLAST - Plastic Injection Machine

 

  • SIEMENS SIMATIC S7-200 Automation System, I/O modules (Digital, Analog and Thermocouple) & SIMATIC STEP 7 Micro/Win Configuration Software
  • Proportional analog amplifiers for proportional hydraulic valves
  • SIEMENS SIMATIC OP77B Operator Panel
  • SIEMENS WINCC Flexible Configuration Software
  • SIEMENS SITOP Power Supplies, Relays…etc