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IPM: Blow Molding Machine

Automation Technology used:

•      Celeron

•      TwinCAT

•      Beckhoff Blow Molding Controller

Process:

Automate installed a system to collect and dispose the waste using state of the art technology to combine and neutralize streams for recycling and ensure stream is below the level of concentration to be considered waste. This system consist of several lift or pump stations which collect waste from the hoods and transfer it to the much larger liquid waste holding tank which will be configured to balance the pH of the solution and dilute the ionic content to levels low enough for disposal as non hazardous waste. The concentrated solvent waste cannot be diluted in this manner, so it is cost effective to keep this waste in the most concentrated form for recycling or full incineration. The dilute solvent waste will contain levels of solvent well below the threshold levels to be considered as waste and can therefore be disposed of as standard lab waste, however this waste must be kept from disposal until it can be verified that levels do not exceed those set by regulatory agencies.

   IPM:  (Download PDF)
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KAPPA - Battenfeld Plastic Injection Machine

  include Hardware and Electrical Design, Software PLC and

Testing And Commissioning

•Replace Existing old system that was causing too many problems on the electrical and hydraulic level stopping the production and affection the business.

•Find the needed datasheets for the old hydraulic controllers, such as the pump and the valves controllers MOOG for instance and many others thirs part devices that can be found within the old system design.

•Latest technology installed that can ensure high availability of products and spare parts, flexibility in replacement and enhancement of upgrades when needed.

•No more headache on the mechanical problems level that are sometimes caused by the malfunction of the electrical system

•Solution Partner always implements the suitable design and technology using the lowest budget making sure that the hardware used is perfectly able.

<div style="\\&quot;color:" rgb(102,="" 102,="" 102);="" font-family:="" arial,="" helvetica,="" sans-serif;\\"=""> •Siemens Products with the S7-Family has proven a high efficiency in operation  based on rugged design of electronics for dusty and harsh environment, therefore using S-200 or 1200 fits perfectly for this kind of applications.

 

   Kappa  (Download PDF)
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MIR - Plastic Injection Machine

Full Electrical Renovation of Plastic Injection Machine to

include Hardware and Electrical Design, Software PLC and

HMI Development New Cabinet and installation and Wiring.

Testing And Commissioning

REQUIREMENTS of the customer:

•Replace Existing old system that was causing too many problems on the electrical and hydraulic level stopping the production and affection the business.
•Install a suitable and reliable controller that can perform the needed requirements and put back the machine into accurate production with negligible downtimes.
•Find the needed datasheets for the old hydraulic controllers, such as the pump and the valves controllers MOOG for instance and many others thirs part devices that can be found within the old system design.

BENEFIT of the customer:

•Latest technology installed that can ensure high availability of products and spare parts, flexibility in replacement and enhancement of upgrades when needed.
•Production Costs are automatically reduced due to the cycle times improvements, reduction of number of operators needed to run the machine, negligible shutdown times, no mechanical or electrical failures.
•No more headache on the mechanical problems level that are sometimes caused by the malfunction of the electrical system

Implementation:

•Solution Partner always implements the suitable design and technology using the lowest budget making sure that the hardware used is perfectly able.
•Siemens Products with the S7-Family has proven a high efficiency in operation  based on rugged design of electronics for dusty and harsh environment, therefore using S-200 or 1200 fits perfectly for this kind of applications.

 

 

   MIR - Plastic Injection Machine  (Download PDF)
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MKS 3 - Plastic Injection Machines - Negri Bossi

Full Electrical Renovation of Plastic Injection Machine to

include Hardware and Electrical Design, Software PLC and

HMI Development New Cabinet and installation and Wiring.

Testing And Commissioning

REQUIREMENTS of the customer:

•Replace Existing old system that was causing too many problems on the electrical and hydraulic level stopping the production and affection the business.
•Install a suitable and reliable controller that can perform the needed requirements and put back the machine into accurate production with negligible downtimes.
•Find the needed datasheets for the old hydraulic controllers, such as the pump and the valves controllers MOOG for instance and many others thirs part devices that can be found within the old system design.

BENEFIT of the customer:

•Latest technology installed that can ensure high availability of products and spare parts, flexibility in replacement and enhancement of upgrades when needed.
•Production Costs are automatically reduced due to the cycle times improvements, reduction of number of operators needed to run the machine, negligible shutdown times, no mechanical or electrical failures.
•No more headache on the mechanical problems level that are sometimes caused by the malfunction of the electrical system

Implementation:

•Solution Partner always implements the suitable design and technology using the lowest budget making sure that the hardware used is perfectly able.
•Siemens Products with the S7-Family has proven a high efficiency in operation  based on rugged design of electronics for dusty and harsh environment, therefore using S-200 or 1200 fits perfectly for this kind of applications.
 

 

   MKS  (Download PDF)
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Mr. WASSIM SARIYE El DIN – Plastic Injection Machine

Full Electrical Renovation of Plastic Injection Machine to

include Hardware and Electrical Design, Software PLC and

HMI Development New Cabinet and installation and Wiring.

Testing And Commissioning

REQUIREMENTS of the customer:

•Replace Existing old system that was causing too many problems on the electrical and hydraulic level stopping the production and affection the business.
•Install a suitable and reliable controller that can perform the needed requirements and put back the machine into accurate production with negligible downtimes.
•Find the needed datasheets for the old hydraulic controllers, such as the pump and the valves controllers MOOG for instance and many others thirs part devices that can be found within the old system design.

BENEFIT of the customer:

•Latest technology installed that can ensure high availability of products and spare parts, flexibility in replacement and enhancement of upgrades when needed.
•Production Costs are automatically reduced due to the cycle times improvements, reduction of number of operators needed to run the machine, negligible shutdown times, no mechanical or electrical failures.
•No more headache on the mechanical problems level that are sometimes caused by the malfunction of the electrical system

Implementation:

•Solution Partner always implements the suitable design and technology using the lowest budget making sure that the hardware used is perfectly able.
•Siemens Products with the S7-Family has proven a high efficiency in operation  based on rugged design of electronics for dusty and harsh environment, therefore using S-200 or 1200 fits perfectly for this kind of applications.
 

 

   Wassim sariye el din  (Download PDF)
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PLASTIC INJECTIONS AND BLOW MOLDING MACHINES

Full Electrical Renovation of Plastic Injection Machine to

include Hardware and Electrical Design, Software PLC and

HMI Development New Cabinet and installation and Wiring.

Testing And Commissioning

REQUIREMENTS of the customer:

•Replace Existing old system that was causing too many problems on the electrical and hydraulic level stopping the production and affection the business.
•Install a suitable and reliable controller that can perform the needed requirements and put back the machine into accurate production with negligible downtimes.
•Find the needed datasheets for the old hydraulic controllers, such as the pump and the valves controllers MOOG for instance and many others thirs part devices that can be found within the old system design.

BENEFIT of the customer:

•Latest technology installed that can ensure high availability of products and spare parts, flexibility in replacement and enhancement of upgrades when needed.
•Production Costs are automatically reduced due to the cycle times improvements, reduction of number of operators needed to run the machine, negligible shutdown times, no mechanical or electrical failures.
•No more headache on the mechanical problems level that are sometimes caused by the malfunction of the electrical system

Implementation:

•Solution Partner always implements the suitable design and technology using the lowest budget making sure that the hardware used is perfectly able.
•Siemens Products with the S7-Family has proven a high efficiency in operation  based on rugged design of electronics for dusty and harsh environment, therefore using S-200 or 1200 fits perfectly for this kind of applications.

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SOUTH PLAST - Plastic Injection Machine

Full Electrical Renovation of Plastic Injection Machine to

include Hardware and Electrical Design, Software PLC and

HMI Development New Cabinet and installation and Wiring.

Testing And Commissioning

REQUIREMENTS of the customer:

•Replace Existing old system that was causing too many problems on the electrical and hydraulic level stopping the production and affection the business.
•Install a suitable and reliable controller that can perform the needed requirements and put back the machine into accurate production with negligible downtimes.
•Find the needed datasheets for the old hydraulic controllers, such as the pump and the valves controllers MOOG for instance and many others thirs part devices that can be found within the old system design.

BENEFIT of the customer:

•Latest technology installed that can ensure high availability of products and spare parts, flexibility in replacement and enhancement of upgrades when needed.
•Production Costs are automatically reduced due to the cycle times improvements, reduction of number of operators needed to run the machine, negligible shutdown times, no mechanical or electrical failures.
•No more headache on the mechanical problems level that are sometimes caused by the malfunction of the electrical system

Implementation:

•Solution Partner always implements the suitable design and technology using the lowest budget making sure that the hardware used is perfectly able.
•Siemens Products with the S7-Family has proven a high efficiency in operation  based on rugged design of electronics for dusty and harsh environment, therefore using S-200 or 1200 fits perfectly for this kind of applications.
 
   South Plast  (Download PDF)
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